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Chemispray

General Description

“Washmatics” Tankwasher model ChemiSpray series consist of ChemiSpray 25, 75 & 100 in PTFE or C‐PTFE
construction. These washers are ideal for applications where the cleaning fluid is corrosive to stainless steel.
The disc rotates friction free on hydraulic bearing instantly creating washing liquid droplet spheres with
powerful spray impingement most suitable for burst rinsing

Applications

These washers are suitable for cleaning small/ medium process vessels, storage tanks..Ideal for
applications where longer chemical dwell times for improve cleaning result is required.. Compact in design
these are suitable for wide range of industries including pharmaceutical and biotech industries, nuclear as well
as for food & Beverage industries. Wide range of chemicals can be used as washing fluid due to material of
construction (MOC) of these washers being virgin PTFE or 25% carbon filled PTFE

Operations

“Washmetics” ChemiSpray Tankwasher is driven by wash liquid flowing through it at a suitable pressure and
flow rate. The disc rotates on wash liquid. Therefore it is necessary that the unit is supplied with wash liquid at
a correct pressure and flow rate for proper results. It is important that the specified pressure to be maintained
at washer inlet point.

Maintenance

These washers require no maintenance. However periodical visual inspection gives a long life. At site
dismantling or re‐fitting at site is not recommended

ChemiTopaz

General Description

“Washmetic” Tankwasher Chemi Topaz‐50,75 & 100 are ideally suitable for low flow and low pressure
applications.Chemi Topaz operate from pressure 0.5 bar with flow rate as low as 15 lpm. The
range of Chemi Topaz offers a choice to buyer’s for meeting the customized requirements in respect of
flow and pressure. Ideally suitable for applications where the wash fluid is likely to be reactive to
stainless steel.

Applications

Chemi Topaz Washer’s are compact in design, effective in performance and meets all the
essential FDA material requirements. These Tankwashers are suitable for pharmaceutical, nuclear,
biotech, food & beverage industries and lots of other applications

Operations

ChemiTopaz washers have slotted rotor which revolves on the shaft on liquid cushion. Different
spray angles are possible by changing slot configurations

Maintenance

No maintenance or spares are required for these washers

Orbiwash

General Guideline

  • This manual generally describes methods and instructions how to dismantle & re‐assemble Orbiwash
    units
  • This manual also contains Parts List and identifies service components
  • Service components are indicated with Part numbers in the “Reassembly Instructions” and in the full parts
    list
  • Orbiwash units are easy to dismantle, and require very few tools. Excessive force must not be applied to
    loosening or tighten during disassembly or reassembly. Such excessive force for over tightening
    components may lead to future malfunction and or damage to the unit. Standard tools available in the
    market are adequate to service the units
  • Tool kit which includes special tools to insert sleeves/bushes/gears etc is available
  • Nozzle part numbers are different for all nozzle sizes but we advise that the Nozzle size (viz. 7 mm)
    should be specified at time of order
  • The Ring Bush Sealing (Ball Inlet) CPTFE (36) must be properly installed or this may lead to leaking of the
    wash fluid and disruption of the rotation. The manufacturer accepts no responsibility for wrongly placed
    or misalignment of the Body Sealing Rings when the Sealing Rings have been installed by any person other
    than manufacturers service technicians

Roto SSC

General Description

“Washmetic” Tankwasher Roto SSC model are Roto SSC‐40, Roto SSC‐75 & Roto SSC‐125 have slotted spray
ball fitted drive system with unique internal pressure regulation mechanism in the drive chamber which helps
to maintain the rotational speed consistent with varied pressures. Roto Spray Series Tankwasher have
PTFE/CPTFE bearing system for long life. These Tankwasher do not have any Ball Bearing

Applications

These Tankwasher are suitable for cleaning small/ medium process vessels, storage tanks etc. where a
uniform slow rotation is required to give longer chemical dwell times for improved cleaning efficiency.
Compact in design and effective in performance it meets all essential requirements of hygiene and product
purity. These Tankwasher are suitable for pharmaceutical and biotech industries as well as for food and
beverage industries

Operation

Wash fluid is directed through the slots on the rotating ball producing independent strong fan
jets which gives total coverage. The fan jets target specific area of vessels and ideal for burst rinsing or
washing with instant and strong impact.

Maintenance

ROTO SSC is a units made of stainless steel have very low amount of wear due to unique fluid bearing
combines with PTFE/CPTFE bearings, any unusual wear/ tear due to ingress of suspended particles for long.
It is recommended for routine inspection to continue trouble free service

Rotojet

General Description

The “Washmetic” ROTOJET simple and effective drive mechanism ensures slow constant rotation speeds. The
jet action provides consistent cleaning when using different cleaning fluids across a wide temperature range.
The minimal moving parts provide a very low maintenance, compact cleaning solution

Applications

The ROTOJET is ideal for replacing fixed or rotating spray balls. The high energy, high impact jets
provide very effective impingement up to two metres, meaning a single unit can clean vessels up to four
metres in diameter. Compact in design, effective in performance, they meet all the essential FDA
requirements. This makes the units highly suitable for the pharmaceutical, biotech, food, beverage and other
industries where hygiene is a paramount requirement.

Operations

Wash fluid drives a simple rotating motor which drive the rotating ball. The wash fluid exits the unit
through the holes and nozzles. RotoJet is specially design to ensure high power jets with minimum wash fluid
requirements for optimum performance

Maintenance

“Washmetic” Tankwasher model RotoJet require minimum maintenance and any spare parts can be replaced
very easily but it is recommended that the unit should be regularly inspected.

Sanispray

General Description

“Washmetic” SaniSpray is ideally suitable for applications where a compact, low flow, high sanitary unit is
required. The unique design of SaniSpray offers flexible operating patterns from 3 bar to 20 bars with
minimum flow Rate of 24 lpm. These unit’s conform to FDA requirements

Applications

SaniSpray ideally suits low flow, variable pressure applications where a slow constant rotation speed is
required to give improved cleaning efficiency. These units are suitable for cleaning small l/ medium size
vessels and pharmaceuticals machines. These Tankwashers are suitable for pharmaceutical and biotech
industries for their ultra hygienic design and construction

Operations

Wash fluid is directed through slots on the rotor to produce independent fan jets giving total coverage
of 360°. Each fan jet targets specific area of the vessel ideal for burst rinsing or effective washing with instant,
strong performance

Maintenance

The design of these Tankwashers requires minimum maintenance and no spare parts repair or
replacement required.

Spin-o-klin

General Description

“Washmetic” Tankwasher model Spin‐O‐Klin series consists of model 100 & 150. The Spin‐O‐Klin Tankwashers
are designed for use in ultra hygienic applications. The units are very simple and designed for quick and easy
to disassemble conforming to major regulatory hygienic standards. The construction of these Tankwashers
ensures full and uniform coverage of the internal surfaces of vessels with powerful wash fluid spray

Applications

Due to its unique design and low cost, Spin‐O‐Klin washers are ideally suitable for replacement of static
or rotary spray ball. The effective high energy and high impact impingement of droplets on the inner surfaces
of vessel is achieved by the rotating disc

Operations

The wash liquid makes the rotating disc spin thus creating instant spray of fast moving droplets which
has high energy, good impact and powerful impingement. The design also conforms to regulatory
requirements of FDA. These washers are most suitable for applications in pharmaceuticals, food & Beverage
industries, Dairy, Biotech industries and for various other hygienic applications

Maintenance

This range of Tankwashers require no maintenance is required except periodical visual/physical
inspection for a long life. It is not recommended to be dismantled or reassembled locally at site

Topaz

General Description

“Washmetic” Tankwasher Topaz‐50, 75 & 100 are ideally suitable for low flow and low pressure
application. Topaz operate from pressure 0.5 bar with flow rate as low as 15 lpm. The range of
Topaz offers a choice to buyer’s for meeting the customized requirements in respect of flow and
pressure

Applications

Topaz Washer’s are compact in design, effective in performance and meets all the essential
FDA material requirements. These Tankwashers’ are suitable for pharmaceutical, biotech, food and
beverage industries

Operations

Topaz washers have slotted rotor which revolves on the shaft on liquid cushion. Different spray
angle is possible by changing slot configurations

Maintenance

No maintenance or spares are required for these washers

Turbospray

General Description

Washmetic” Tankwasher model TurboSpray series consists of TS 25, TS 75, TS 100 & TS 150. The
Turbospray range of Tankwashers is very powerful as well as economical. The unique ball bearing free design
with only one rotating disc instantly generates high speed spherical droplets. Maximum surface coverage is
attained by fast travelling sphere of droplets to cover full inside surface of the vessels. The droplets also reach
inlet pipes and pipe entry points, where often contamination takes place

Applications

These Tankwasher are compact in design and effective in performance and are suitable for cleaning
small/ medium process vessels, storage tanks etc. Where it is required to give longer chemical dowel times for
improved cleaning result. These units meet all essential FDA requirements of hygiene and product purity.
These Tankwasher are suitable for wide range of industries including pharmaceutical and biotech industries as
well as for food and beverage industries. Flange opening sizes required for insertion of these unit is small
making them ideal for many applications

Operations

“BTS” TurboSpray Tankwashers are driven by wash liquid flowing through it at suitable pressure and
flow rates. These washers do not have any ball bearing. The disc rotates on wash liquid. Therefore it is
imperative that units are supplied with wash liquid at correct pressure and flow rate at the inlet point for
proper operation

Maintenance

This particular Tankwasher is designed such that no maintenance is required. However periodical
visual/physical inspection gives a long life. It is not recommended to be dismantled and or reassembled locally
at site